Valve
manifold is used in calibration of pressure or flow instruments. It is commonly
used in conjunction with DP transmitter. As the process fluids may be toxic or
corrosive, it is necessary to prevent its leakage during calibration. A three-way
valve manifold is as shown below.
Figure 1: Three-way Valve manifold
This device
incorporates manual valves to isolate and equalize pressure from the process to
the transmitter, for maintenance and calibration purposes. A fourth valve
called a “bleed” valve used to vent trapped fluid pressure to atmosphere.
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Figure 2: Normal operation mode |
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Figure 3: Maintenance mode
In
normal operation, the two block valves are left open to allow process fluid
pressure to reach the instrument. The equalizing valve is left tightly shut so
no fluid can pass between the “high” and “low” pressure sides. To isolate the
transmitter from the process for maintenance, the block valves must be closed
and the equalizing valve must be open. The recommended sequence to follow is to
first close the high-pressure block valve, then open the equalizing valve, then
close the low-pressure block valve. This sequence ensures the transmitter
cannot be exposed to a high differential pressure during the isolation
procedure, and that the trapped fluid pressure inside the transmitter will be
as low as possible prior to “venting” to atmosphere. Finally, the “bleed” valve
is opened at the very last step to relieve pent-up fluid pressure within the
manifold and transmitter chambers
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